Reliability Engineer
Position: Reliability Engineer
Location: McArthur, OH
Role Summary
The Reliability Engineer works closely with plant management, plant engineers, maintenance, environmental, safety, operations and contractors. The position reports directly to the Sr. Maintenance Manager
Key Responsibilities:
- Works with a small team (production, technical, maintenance) to prioritize, coordinate and execute efforts for all assets, exhibiting strong interpersonal skills.
- Provides technical expertise to the maintenance organization for critical equipment repairs, PM and PdM best-practice implementation, and developing/updating maintenance procedures.
- Performs reliability analyses on existing equipment to identify, prioritize, and implement improvements in equipment design and maintenance strategy to improve asset effectiveness.
- Enables and assists in the training of operators, mechanics, and engineering to convey the "why" of the fundamentals.
- Implements large programs and/or process improvements Management of Change
- Leads troubleshooting and Root Cause Failure Analyses (RCFAs) for complex issues.
- Responsible to ensure adequate basic data is created for CapEx projects and provides resourcing support (critical spare part identification and setup, PM needs, procedure updates, etc.).
- Supports key PSM elements as needed (Process Technology, Process Hazard Analysis, Management of Change).
- Develop and maintain the Mechanical Integrity/Quality Assurance (MIQA) program per OSHA 1910.119(j) standard.
- Maintain the PSM equipment criticality assessment process.
- Networks and leverages the broader organization.
- Perform PM effectiveness assessments and assess the quality of the performed PM tasks.
- Participate in continuing education courses, professional organizations and reliability conferences to stay current with new and emerging technologies.
Skills, Knowledge, and Abilities:-
- Maintenance and reliability best practices including the work management process
- Root Cause Failure Analysis (RCFA) and Failure Mode and Effect Analysis (FMEA)
- Rotating equipment and alignment techniques
- Basic Materials Science including material selection and properties
- Lubrication and fundamentals of interpreting oil analysis results
- Vibration analysis and interpretation of vibration analysis reports
- Fundamentals of non-destructive testing and inspection techniques
Education and Experience
- Technical Degree (BS, MS) in Engineering; Mechanical, Chemical, or Electrical
- Previous maintenance or reliability work experience preferred
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