QC Slitter Rewinder Operator

Job Description

Job Description

Quality Control (QC) Inspection Operator Job Profile (MPI Label Systems)

This profile outlines the typical duties, responsibilities, and necessary qualifications for a Quality Control Operator focused on operating a high-speed inspection and finishing systemat MPI Label Systems. This role is paramount for delivering zero-defect finished labels.

Position Overview

The QC Inspection Operator is responsible for managing the final quality control process using an advanced, automated inspection platform.

Functional Responsibilities and Tasks

The core functions involve operating highly sophisticated technology, precision rework, and comprehensive quality documentation:

I. Advanced Inspection System Operation (AVT)

• System Setup and Calibration: Master the operation of the AVT 100% Inspection System . This includes creating the Master Reference Image , setting sensitivity levels, defining inspection zones, and calibrating the system for each new job.
• Defect Verification: Efficiently interpret and verify defects flagged by the AVT system. The operator must quickly distinguish between real printing defects and false stops to maximize throughput while maintaining quality standards.
• Data Management: Utilize the AVT system's reporting capabilities to track defect maps, count data, and maintain electronic quality records for the job.

II. High-Speed Rewinder Operation (Multiple Machine options)

• Machine Setup: Set up, operate, and monitor the**Slitter/Rewinder**. This involves loading master rolls, setting web tension, speed controls, slitting blades, and counter calibration according to job specifications.
• Rework and Splicing: When the machine stops automatically on an AVT-detected defect, the operator must remove the defective material and execute precise, clean repair splices using approved methods and materials.
• Finishing: Perform precision slitting into finished rolls, ensuring accurate width, clean edges, and correct core alignment and size as dictated by the job ticket.
• Counting and Packaging: Accurately count and measure the finished labels, rewinding the roll to the exact specified length, diameter, and core size before staging for shipping.

III. Quality Assurance and Documentation

• Job Verification: Thoroughly read and interpret job tickets, quality control documents, and customer specifications to confirm the final product matches all order requirements (material, adhesive, size, quantity).
• Documentation: Accurately record all production data, including run time, waste quantity, finished count, and detailed quality notes.
• Non-Conforming Product: Immediately identify, segregate, and clearly tag any non-conforming product and notify the supervisor or Quality Manager for final disposition.

Required Qualifications and Attributes

• Experience: 2+ years of direct experience operating a high-speed slitter/rewinder and inspection machine is required.

• Technical Skills: Strong mechanical aptitude for machine setup and troubleshooting. Proficient computer skills and the ability to operate complex, proprietary inspection software.

• Visual Acuity: Exceptional close-range vision, color perception, and the ability to effectively monitor the vision system screens while performing mechanical tasks.

• Work Ethic: Requires extreme concentration, dependability, and meticulous attention to detail to ensure zero-defect product delivery.

• Physical Demands: Ability to stand for prolonged periods and safely lift and maneuver rolls of material (typically up to 40-50 lbs) as required to load and unload the machine.

You should be proficient in:

• Quality Inspection Experience
• Troubleshooting Skills
• Tape Measure Reading
• Good Manufacturing Practices (GMP)
• Precision Measurement & Inspection
• First Article Inspection (FAI)
• Machine Setups for Production Runs
• Excellent Communication Skills
• Experience in a Manufacturing Environment

Machines & technologies you'll use:

• Slitter Machine