Controls Engineer

Controls Engineer

The Controls Engineer is a resource for the Uncrustables plant, this individual will provide key technical leadership with regard to power and control systems, equipment specification and maintenance, proper operation, technician development, troubleshooting and repair to achieve or exceed reliability targets within a specific department (Bakery or Sandwich Making). Throughout ongoing operations, this role has responsibility for systems optimization, compliance, personnel safety and technician skill development relative to plant electrical power and process control systems.

Location: McCalla, AL Relocation assistance will be offered for this role 100% onsite

In this role you will:

• Works with the site Controls Engineering Manager to develop power and control standards and ensure application of the standards in their area of responsibility
• Responsible for validation of the MES data from PLC into Proficy; Support plant PEs in conditioning PLC data to accommodate effective data analysis including application development
• Owns the validity and ongoing system for maintaining the site sustainability metering equipment (power monitors and usage flow meters); Owns using the power monitoring data and developing plans to reduce overall consumption and costs
• Provides expertise in the design and implementation of machine control and process automation applications, such as: control strategies, HMI design, MES applications and KPI development
• Works with site Controls Engineering Manager, department management and technicians to identify failure causes, and develop countermeasure plans and strategies to eliminate them, in the areas of safety, quality, reliability and cost
• Owns parts or whole Key Elements for systems related to power and control system such as electrical safety (LOTO, Electrical PPE, Energized work permits, low voltage qualification, etc.) and Quality/CCP compliance (checkweighers, metal detectors, vision systems, ingredient flows, temperatures, etc.)
• Works closely with engineering and operations leaders on selection and installation/start-up of new equipment
• Serves as project manager for initiatives ranging for E&I focused projects
• Provides power and controls engineering support on capital initiatives when needed
• Provides support throughout other parts of the plant as needed

Knows, communicates, and ensures technician compliance to local and national regulator codes (NFPA 70, NFPA 70e, NFPA 79 and OSHA 1910); Is also responsible for ensuring equipment and safe practice compliance in their area of responsibility

Understanding of technical systems and terminology

Experience learning and integrating new technologies

Experience with plant systems software (Proficy, Project Management, eAM, etc.)

Self-motivated and able to motivate others

Strong organizational, critical thinking, and problem-solving skills

Effective presentation, verbal, and written communication skills

Proficient in Microsoft Suite applications

Some travel will be required as needed

Willingness to work off-shifts or weekends

Minimum Requirements:

• A Bachelor's Degree in Electrical Engineering
• At least 5 years of relevant controls experience is required
• At least 2 years of experience technically leading and developing others such as maintenance technicians or fellow engineers.
• At least 5 years of manufacturing experience is required
• Coaches E&I technicians within the department; helps controls engineering leadership build a sustainable system for plant E&I skill development
• Serves as subject matter expert for plant power and control systems and is a key member of plant technical leadership
• Technical depth and breadth on Rockwell hardware/software, power distribution, and instrumentation
• Capable of leading root cause analysis efforts around controls related failures
• Controls or Electrical experience in food or other GMP manufacturing is preferred

Additional skills and experience that we think would make someone successful in this role:

• Ability to effectively engage, lead, and build capability on the floor
• Ability to work and manage within a team environment
• Strong knowledge of machine and/or process control hardware, instrumentation and software including Allen Bradley PLC and Rockwell FactoryTalk platforms

Why Smucker is the Place for You

You deserve a positive and encouraging work environment - one that allows you to deliver your best work while enjoying each day. That is exactly what you will find at Smucker. Inspired by our unique culture, we are determined to support every employee as part of our commitment to be an employer of choice. Highlights include:

• Comprehensive benefits package effective first day of employment, including: medical, dental and vision insurance, 401(k) Savings Plan with up to 7% Company match, 3 weeks paid vacation, 12 paid company holidays plus 4 personal days, parental leave, and annual holiday bonus
• Ensuring a collaborative and friendly workplace an environment you will look forward to coming into each day

Work Arrangements: Monday Friday with a flexibility to work off shifts and off hours as needed.