Prototype Fabrication Specialist
- Prototype build, rework, and repair
- Build, rework, and repair prototype aircraft generators, including stators, rotors, and associated subassemblies.
- Build, rework, and repair power conversion boxes and related electro-mechanical assemblies.
- Fabricate, assemble, and rework wiring and cable harnesses to support prototype systems and test setups.
- Perform hands-on assembly, integration, and troubleshooting of prototype hardware in an R&D and lab environment.
- Installation, test, and support equipment
- Install, instrument, and prepare prototype hardware for laboratory and rig testing.
- Build, install, and test support equipment, including but not limited to circuit boards, cable harnesses, test fixtures, and hydraulic or pneumatic support systems.
- Operate standard lab and shop equipment (hand tools, power tools, meters, oscilloscopes, test stands) to support development testing.
- Technical interpretation and execution
- Read, interpret, and apply electrical schematics, mechanical drawings, assembly drawings, and wiring diagrams to complete assigned tasks.
- Leverage prior designs, build records, and best practices where appropriate to improve quality and efficiency.
- Provide feedback to engineers and designers on design-for-assembly, manufacturability, and serviceability based on hands-on build experience.
- Collaboration, communication, and documentation
- Communicate status, technical issues, and risks clearly and promptly to project leaders, engineers, and management.
- Work closely with engineering, test, and manufacturing teams to clarify requirements and resolve technical issues.
- Document build steps, test setups, test results, and nonconformances in accordance with internal procedures.
- Maintain accurate records, travelers, and build logs to ensure traceability and repeatability.
- Safety, quality, delivery, and cost
- Follow all safety procedures, lab practices, and EHS requirements when working with high voltage, rotating machinery, and test equipment.
- Ensure work is performed on schedule, within budget, and to required quality standards.
- Support continuous improvement activities in the lab, including 5S, standard work, and process improvements.
- Associate's Degree in a technical field (electro-mechanical, electronics, industrial, or related) from an accredited institution and a minimum of 2 years of experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance;
- Or a high school diploma or GED with a minimum of 4 years of military or industrial experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance.
- Hands-on electro-mechanical experience in the fabrication, design, development, or maintenance of power generation equipment (generators, motors, alternators, or similar rotating machinery).
- Familiarity with IPC standards such as IPC-J-STD, IPC-610, and IPC-620 for soldering and cable or harness assembly.
- Ability to organize, clarify, and interpret technical requirements from drawings, specifications, and procedures.
- Technical writing experience, including the ability to document build procedures, test setups, and test results clearly.
- Experience using AutoCAD or other CAD tools to review drawings, mark up changes, or support simple layout updates.
- Strong oral and written communication skills with a demonstrated ability to work effectively in a cross-functional team environment.
- Proficiency with MS Office tools (Excel, Word, PowerPoint, Outlook) for reporting and communication.
- Light machining and sheet metal experience (drilling, tapping, cutting, basic fixture fabrication) preferred.
- Motor or generator winding experience is a strong plus.
- Demonstrated hands-on, shop-floor mindset with high attention to detail and a focus on safety and quality.
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