Automation and Controls Engineer
- Weekly Pay for Hourly Employees
- Comprehensive Benefit Plans
- Quarterly Bonus Opportunity
- 401k with Company Match
- Emphasis on Employee Engagement
- Paid Holidays and Vacation Time
- Tuition Reimbursement
- Opportunities for Advancement
- Design, develop, implement, and maintain automation systems to improve efficiency and consistency in the investment casting process.
- Program, configure, troubleshoot, and improve robotic systems, PLCs, and other automated equipment to ensure efficient and reliable operations.
- Diagnose and resolve issues related to PLC-controlled systems, sensors, motors, actuators, and other automated machinery.
- Identify and implement improvements to automation systems to enhance efficiency, reduce downtime, and optimize production processes. Work closely with production teams to implement upgrades and process enhancements.
- Collaborate with engineering, production, and maintenance teams to ensure seamless integration of automated systems.
- Develop and maintain documentation, including system designs, programming files, and operating procedures.
- Provide training and technical support to maintenance teams and operators on PLC programming, control system troubleshooting, and automation systems as needed.
- Stay current with advancements in automation technologies and apply innovative solutions to CPP processes.
- Support root cause analysis and continuous improvement initiatives to resolve production challenges.
- Provides manufacturing engineering information by answering questions and requests.
- Completes design and development projects by training and guiding technicians.
- Responsible for adherence to all safety policies, practices and procedures.
- Robotics Support (Beneficial not required): Assist with the programming, integration, and troubleshooting of robotic systems (Fanuc and Kawasaki). Ensure seamless interaction between robots and PLC-controlled systems to optimize production.
- Ignition Programming (Beneficial not required): Support the development and troubleshooting of ignition systems used in casting operations. Provide programming expertise to maintain ignition systems.
- Ability to work flexible hours as needed.
- Education: Bachelor’s degree in Automation Engineering, Mechanical Engineering, Electrical Engineering, or a related field.
- Experience : 3+ years of experience in automation engineering, preferably in investment casting or a similar manufacturing environment
- PLC Programming : Strong experience in PLC programming with an emphasis on ladder logic. Hands-on experience with Allen-Bradley or similar PLC platforms is required.
- Automation Systems Experience : Solid experience with automation systems, including sensors, actuators, motors, drives, and other equipment used in systems. Experience with SCADA systems and HMI programming.
- Problem-Solving Skills : Strong troubleshooting and problem-solving skills with the ability to diagnose and resolve complex issues in automation systems, PLCs, and robotics.
- Communication Skills : Excellent written and verbal communication skills. Ability to collaborate with cross-functional teams and provide training to operators and maintenance personnel.
- Safety Focus : Knowledge of safety regulations and best practices in manufacturing environments, especially related to electrical systems and automation.
- Robotics Experience (Beneficial not required): Hands-on experience with Fanuc and Kawasaki robotic systems for integration, programming, and troubleshooting is highly beneficial.
- Ignition Programming (Beneficial not required): Knowledge or experience with ignition systems, programming, and troubleshooting within aerospace or manufacturing environments is a plus.
- Working Environment: Shop floor, office.
- Physical Demands: Sitting or standing long periods of time, may be required to lift Metal castings up to 50 lbs; extended periods of time using a computer screen.
- Required PPE : PPE varies throughout the plant, check with area Supervisor to ensure proper PPE is being used.
- Travel Requirements : May be required to travel to other sites, as needed.
- Safety Glasses: Needed in all areas of the plant.
- Steel toe shoes: Needed in all areas of the plant.
Note that we maintain a drug-free workplace, and all offers of employment will be contingent on satisfactory results of a drug & background screen.
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