Controls Systems Engineering Supervisor
Responsible for axle/suspension/brake control systems development of various complex electronic control modules and sensor solutions for commercial vehicles. Supervise, guide and direct a product development team with specific focus on electronic controls. Essential Functions:
- Build, develop, and supervise a team responsible for control system strategies.
- Provides leadership and expertise in the areas of programming of ECU's (Electronic Control Units), operator interface design, system implementation, testing and validation of hardware and software systems.
- Provides continuous improvement through employee development, process improvement and elimination of waste, and effectively manages technical professionals, providing leadership, coaching, and opportunities for employees to develop.
- Develop specifications for vehicle axle/suspension/brake controls for commercial vehicles.
- Manage and provide guidance on the delivery process of integrated hardware, software & calibration for control system designs in accordance with a phase gate development process.
- Establish and maintain Electrical Control Engineering standards, procedures, performance levels and documentation requirements.
- Lead DFMEA teams for control systems in their intended application.
- Supervise and evaluate the validation testing process for troubleshooting issues.
- Maintain relationships with professional associations to keep informed with existing and evolving industry standards and technologies.
- Manage the creation, design, calibration and development of advanced embedded vehicle suspension sensing and control systems (ATIS, Load-Scaling, Load-based control of lift axles and tire pressure, etc)
- Develop, approve and plan the execution of comprehensive DVP&R plans working with internal and external sources to formulate, conduct, and capture validation tests at various levels (SIL, HIL, Component and Vehicle).
- Act as the Primary electronic controls support interface to the organization, including executive management, for guidance on controls product strategy, as well as high level sourcing decisions and potential M&A.
- Serve as technical expert on embedded controllers and control systems.
- Oversee the development of software validation tools using MATLAB/Simulink.
- B.S./M.S. in Electrical Engineering, Computer Science, Mechanical Engineering, or a related field.
- Minimum of 10 years' experience within the field of vehicle control systems development including hands-on in several of the following areas:
- SIL/HIL, automotive/commercial vehicle control systems, ABS/EBS/ESC.
- Software development including development of "C" code or model-based applications
- Controls system and state machine development experience
- Engineering complex embedded systems, preferably automotive safety critical systems
- Electronic control module, sensor or actuator development and test engineering
- Requirements development and validation within a phase-gated product development process
- Security encryption protocols and techniques
- High level of competence with software and hardware requirements including vehicle electrical and communications (CAN J1939) architectures
- Wireless communication protocols (i.e. Bluetooth, WiFi 802.11x, Thread, RF, etc.)
- Troubleshooting software anomalies using software development tools
- Understanding of industry standards/guideline processes:
- ISO 26262 - Road Vehicles - Functional Safety
- ISO 11992 - Digital Information Exchange
- SAE J1939, SAE 2497, SAE 1587
- Experience managing a team of technical professionals.
- Experience using a mix of theory, computer simulation, and in-vehicle testing.
- Experience with vehicle control systems validation at different levels (SIL/HIL/Component/Vehicle).
- Experience with data acquisition/analysis tools such as; MATLAB, Simulink, dSpace, Vector CANoe.
- Expert knowledge in one or more standard communications protocols:
- Wired - CAN, LIN, Ethernet, etc
- RF - 2.4gHz (BlueTooth, Thread, WiFi), 433mHz, etc
- Experience leading DFMEAs for control systems.
- Experience with exposure to high level management, such as vehicle chief engineers, as well as with experts in the field of controls.
- Demonstrated expertise using standardized problem-solving techniques.
- Ability to work in a fast-paced development environment.
- Good team player with great communication skills.
- Self-motivated: demonstrated ability to set direction and guide the team towards it.
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