Manufacturing Process Optimization Engineer (Automation & Machining)

GKN Automotive
Bowling Green, OH

A day in this role

You start with a walk through the machining and assembly cells, scanning dashboards for bottlenecks. A CNC line is protecting the schedule—cycle time is creeping up—so you dive into method changes and fixture tweaks to cut setup and changeover minutes. By mid-morning, you’re on the floor with maintenance, tracing an intermittent fault in a Siemens PLC and reviewing an Allen‑Bradley routine to stabilize a motion profile.

After lunch, you meet with the Quality Engineer to refine PFMEAs and update control plans, then revise process flow diagrams to reflect a recent design change. You open the plant layout to reconfigure a workcell and plan utilities for a new piece of capital equipment. Before the shift ends, you facilitate a quick Kaizen, document outcomes, and schedule targeted training to raise operator capability on the revised standard work.

Your impact

  • Reduce setup time, changeovers, and operator effort through improved methods, tooling, and standardized work.
  • Drive cycle-time reduction in bottleneck cells to increase throughput.
  • Troubleshoot machining processes and PLC logic (Siemens & Allen‑Bradley) to eliminate chronic faults.
  • Modify processes to elevate safety, quality, and cost efficiency, and to incorporate engineering design updates.
  • Support financial goals: build budgets, schedule expenditures, and manage project costs.
  • Lead capital projects from specification and runoff to installation and contractor coordination.
  • Maintain current equipment drawings and production layout documentation.
  • Engineer robust solutions for recurring equipment and process failures.
  • Identify skills gaps and deliver targeted departmental training.
  • Coordinate TPM/PM along with proactive and predictive maintenance to maximize uptime.
  • Own PFMEA, control plans, and process flows in partnership with the Quality Engineer.
  • Coach shop-floor teams on problem solving and develop clear standard work instructions.
  • Manage external contractors to execute process and equipment improvements.
  • Collaborate across all levels to optimize machinery and manufacturing processes.
  • Lead Kaizen events and capture/document the results.
  • Operate with awareness of key environmental aspects and related operational controls.

What you bring

Essential

  • 2+ years’ experience in high-volume machining, assembly, and automation.
  • Hands-on application of Lean Enterprise tools and thinking.

Preferred

  • Strong interpersonal, organizational, and communication skills.
  • B.S. in Mechanical, Industrial, or related Engineering field.
  • Proficiency with MS Word and Excel; familiarity with MfgPro and Kronos.

Why join us

  • Build within a market leader poised for growth.
  • Shape innovative, ground-up projects and see them through to launch.
  • Competitive pay and benefits backed by financial stability.
  • Long-term career path in a culture that values commitment and development.

Key proficiencies

  • PLC troubleshooting (Siemens & Allen‑Bradley)
  • Engineering fundamentals and degree-level knowledge
  • Manufacturing environment experience
  • Process development and optimization
  • Basic computer literacy
Posted 2025-10-23

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