Senior Process Engineer - Combustion

Job Description

Job Description

Drive Innovation. Improve Quality. Lead Impactful Change.

At Vallourec, we’re shaping the future of steel through advanced technology, operational excellence, and an uncompromising commitment to safety. We’re seeking a Sr. Process Engineer – Combustion to lead heat treat process engineering across multiple locations and play a critical role in improving product quality, furnace performance, and CO₂ reduction.

Your Role at a Glance
As a senior technical leader within our Operations Technology team, you will:

• Lead and develop a multi-site team of Heat Treat process engineers (Youngstown, Houston, Muskogee).
• Own the technical performance of all furnaces, ensuring robust, safe, and consistent operation.
• Improve product quality, process control, and cost performance through data-driven process optimization.
• Reduce process variation by maintaining and improving standard procedures and training engineers and operators.
• Lead continuous improvement initiatives, quality loops, and root-cause problem-solving efforts.
• Apply Manufacturing Process Control (MPC), Six Sigma, SPC, DOE, FMEA, and capability analysis to resolve quality and production issues.
• Identify, develop, and implement capital projects aligned with Vallourec’s long-term strategy.
• Lead and support R&D collaboration, benchmarking, and trials of new technologies, processes, and materials.
• Build and track KPIs, report performance, and drive corrective actions.
• Champion safe furnace operation with a strong focus on sustainability and CO₂ emission reduction.
• Communicate effectively across departments, sites, and organizational levels.

What Sets You Apart We’re looking for a technical leader who brings both expertise and influence:

• Bachelor’s degree in mechanical engineering or metallurgical engineering/Materials Science (required).
• 5+ years of experience in the pipe, steel, or related manufacturing industry.
• Advanced degree (M.S. or Ph.D.) preferred.
• Strong background in process control, lean manufacturing, and statistical problem-solving.
• Proven leadership experience guiding engineers and driving cross-functional initiatives.
• Demonstrated success leading capital projects and process improvement programs.
• Ability to independently manage complex initiatives in a multi-site environment.
• Ideal experience with furnaces, burners, and refractory systems.

What Powers Your Performance

Success in this role is driven by leadership, ownership, and adaptability. We value professionals who:

• Prioritize safety and operational discipline
• Communicate clearly and collaborate across teams
• Embrace change and continuous improvement
• Apply structured, analytical problem-solving
• Take accountability and pride in performance
• Demonstrate reliability, initiative, and attention to detail
• Develop others through coaching and technical leadership

How We Support Your Success

At Vallourec, your expertise fuels real impact — and we’re invested in your growth. We offer:

• Competitive Medical, Dental, and Vision coverage
• Company-paid Life Insurance and Short/Long-Term Disability
• 401(k) with 4.5% company match and no vesting period
• Paid Parental Leave for birthing and non-birthing parents
• 10 paid holidays plus 1 floating holiday
• Paid vacation time
• Performance-based bonus program
• Tuition reimbursement and professional development support

Safety isn’t just a priority — it’s our promise. Every decision, every process, and every project is guided by a commitment to protecting our people and continuously raising the bar.